Managed Manufacturing Operation for Joint Venture Alliance between Chartered Semiconductor and Agere System.
Manage Manufacturing Operation for First six-inch Wafer Foundry for Chartered Semiconductor Manufacturing.
Improved productivity 200% by overhauling automated delivery system and optimizing dispatching algorithms. Improved on-time delivery from 75% to 95%.
Handpicked and sent to Dresden to turnaround a Manufacturing Plant that is limiting GlobalFoundries revenue generation. Key Accomplishments:
- Capacity ramp from 40K/month to 60K /month thru OEE improvement and Bottleneck Management.
- Put structure and System in place to eventually ramped to 100K/M.
Responsible for Manufacturing Operation , Production Control, Factory Automation , Shop floor Execution , Logistic & Warehouse Management. Key Accomplishments:
- Established state-of-the-art automated Manufacturing Execution Solution (MES) which reduced direct headcount 95% and achieved ROI within 2.5 years.
- Warehouse Automation that improved productivity by 100% .
- Created first 100 % error free manufacturing execution environment globally
Integrated Manufacturing Operation with newly acquired Manufacturing Site to achieve operation synergy and optimize Operation spending. $30M dollars in saving thru Operation Value Streaming.
Established and Implemented Factory “Vision 4.0” for New Factory in Cheng Du China. Chaired Program that encompasses team members from four continents. Executed IT infrastructure, leading edge factory automation, shop floor automation and big data modeling to achieve Industry 4.0 Vision. Global Lean Management to reduce Silicon Waste that saved company $16 Million dollars.
Joined Littelfuse has Outsourcing Director to establish to improve Supply Chain performance. Introduced Supplier Relationship Management, SRM , by establishing Quarterly Business Review with Top Ten Suppliers. Build Selection criteria for Long term Strategic Partnership with Suppliers for Outsourcing Operation. Key Achievements:
- Lead the overall outsourcing operations for the rapidly growing $600M Littelfuse Semiconductor Business Unit (SBU) working with 54 suppliers/vendors.
- Executed $300M revenue generation from Outsource Partners that span across 3 continents . Major operating locations includes China, Philippines, Taiwan, Japan, Thailand, United States, and Eastern Europe.
- Improved cost by 30 %, delivery to 92%, cycle time by 50%, while increasing social responsibility across Littelfuse SBU outsourced business.